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Estimate the voltage drop across a wire run based on its length, gauge (AWG), material, and the current it carries — a key check for electrical safety and code compliance.

How It Works

How Voltage Drop Calculator Works

Every wire gauge and material has a known resistance per 1,000 feet (copper conducts better than aluminum, and thicker wires have lower resistance). The calculator looks up that resistance value, then multiplies it by your wire run length — doubled, because current has to travel out to the load and back through the circuit, so both directions of wire contribute resistance.

Voltage drop is then simply current multiplied by that total circuit resistance (Ohm's Law: V = IR). The result is shown as both a raw voltage figure and a percentage of your system voltage, since electrical codes typically express acceptable drop as a percentage rather than a fixed number of volts.

Worked Example

See It In Action

A 120V circuit carrying 20A over a 100-foot one-way run of 12 AWG copper wire (1.588 ohms per 1,000 ft) has a round-trip resistance of about 0.318 ohms, producing a voltage drop of roughly 6.35V — about 5.3% of system voltage — leaving 113.65V at the load.
Real-World Use Cases

Who Uses Voltage Drop Calculator and Why

  • Checking whether a long extension cord or sub-panel feeder run will deliver enough voltage to a workshop, shed, or barn before installing it.
  • Verifying a proposed wire gauge for a new circuit meets National Electrical Code voltage drop recommendations before pulling wire.
  • Comparing copper versus aluminum wire options for a long run to see how much the material choice affects voltage loss.
  • Diagnosing why equipment at the end of a long circuit run seems underpowered or dim.
Common Mistakes

Mistakes to Avoid

  • Entering the one-way distance to the load without realizing the calculator already doubles it internally to account for the return conductor — entering an already-doubled length overstates the drop.
  • Mixing up copper and aluminum resistance values by leaving the material selector on the wrong option — aluminum has meaningfully higher resistance than copper at the same gauge, so this changes the result substantially.
  • Ignoring the percentage figure and only looking at the raw voltage number — a 6V drop means very different things on a 12V system versus a 240V system, and code thresholds are expressed as percentages for exactly that reason.
Pro Tips

Tips for Best Results

  • If your calculated drop exceeds about 3%, try the next thicker wire gauge (a lower AWG number) rather than just accepting the result — it's usually the cheapest fix short of shortening the run.
  • For long outdoor runs (well pumps, detached garages), check both the voltage drop and the wire's ampacity rating — a wire can pass one check and fail the other.
Troubleshooting

Fixing Common Problems

My percentage drop seems too high even for a short run. — Double-check you selected the correct AWG gauge and material — a mismatch here (especially picking a thinner gauge than you actually have) is the most common cause of an unexpectedly high result.

I'm not sure which system voltage to enter. — Use your actual supply voltage for that circuit — 120V for a standard US household branch circuit, 240V for large appliances, or the DC voltage of a battery system — since the percentage result is calculated relative to whatever you enter.

Glossary

Terms Explained

AWG (American Wire Gauge): A standardized numbering system for wire thickness — lower numbers indicate thicker wire with lower resistance.

Voltage drop: The reduction in voltage that occurs as current travels through a conductor's resistance, leaving less voltage available at the load than at the source.

FAQ

Frequently Asked Questions

Why is the wire length doubled in the calculation?
Current flows from the source to the load through one conductor and back through another (or a shared ground/neutral), so the electrical resistance of the full circuit is based on twice the one-way distance you measure.
What is an acceptable voltage drop?
The National Electrical Code (NEC) recommends keeping voltage drop under about 3% for branch circuits and under 5% for the combined feeder and branch circuit, though local codes may vary — check your jurisdiction's requirements for critical installations.
Why choose copper over aluminum, or vice versa?
Copper has lower resistance for the same gauge, meaning less voltage drop and typically a smaller required wire size, but aluminum is lighter and less expensive — a common tradeoff for long circuit runs.
What should I do if the calculated drop is too high?
Use a thicker gauge wire (a lower AWG number), shorten the run if possible, or reduce the current draw — any of these lowers the total resistance or the drop across it.